Continuous flow technology is a manufacturing process where materials are processed continuously, rather than in batches. This method allows for a more efficient and streamlined production process, as there is a constant flow of materials through the production line without the need for stopping and starting between each step. This results in increased efficiency, improved quality control, reduced waste and faster production times. In the pharmaceutical industry, continuous flow technology represents a revolutionary breakthrough, yielding drug products in a streamlined and efficient manner. Moreover, this method offers enhanced control over reaction parameters, resulting in higher purity, greater consistency, and improved scalability of drugs. At our company, we have built a continuous flow technology platform. With state-of-the-art instruments and equipment, including reactors, pumps, and mixer, our platform offers a wide range of capabilities and services to provide our clients with efficient, scalable, and cost-effective solutions.
Access Our Continuous Flow Technology Platform
Platform Capacities
Our continuous flow technology platform is equipped with a wide array of modular instruments, allowing us to meet the complete continuous production requirements for different pharmaceuticals through module combination and automatic control. And the platform can handle a broad spectrum of reaction types, including nitration, ozonolysis, Hofmann degradation, Grignard reactions, oxidation reactions, low-temperature reactions (-50 °C), high-temperature reactions (200 °C), Curtius rearrangement, catalytic hydrogenation, photochemical reactions, hydrogenation reaction, ozonization reaction and reactions involving high-energy compounds such as azides and diazo compounds.
Service Provided
Based on theses capacities, our platform can provide a comprehensive range of services including but not limited to:
- Continuous Flow Process Evaluation: Assessing the viability and benefits of continuous flow methods for specific reactions.
- Rapid Screening of Continuous Flow Conditions: Quickly identifying optimal reaction conditions for continuous processes.
- Seamless Commercial Scale-Up: Transitioning continuous flow processes from pilot to commercial scale without interruption.
- Custom Design and Application of Continuous Flow Equipment: Tailoring equipment design to meet specific process requirements.
- Continuous Flow Process Transfer: Ensuring smooth transfer and adaptation of processes to continuous flow technology.
By offering these comprehensive services, we enable our clients to fully leverage the capabilities of continuous flow technology, driving innovation and efficiency in pharmaceutical manufacturing.
Instruments and Equipment at Our Platform
Our continuous flow technology platform is equipped with state-of-the-art instruments and equipment to meet the diverse needs of pharmaceutical manufacturing processes. The platform can handle both laboratory-scale development and commercial-scale production.
Laboratory-Scale Equipment
Our laboratory-scale equipment forms the foundation of process development and initial optimization. These instruments are essential for screening reaction conditions, developing protocols, and conducting preliminary studies. Key lab-scale equipment includes:
- Continuous Flow Multi-Functional Reaction Platform: This versatile platform supports a wide range of chemical reactions.
- Continuous Flow Photochemical Reactor: Designed for photochemical reactions.
- Continuous Flow Fixed-Bed Reactor: Ideal for catalytic reactions.
- Continuous Flow Dynamic Tubular Reactor: Ideal for kinetic studies and optimization.
Production-Scale Equipment
As processes are scaled up for commercial production, our production-scale equipment ensures that large volumes can be handled with the same quality and efficiency standards established at the laboratory scale. Key production-scale equipment includes:
- Multi-Functional Production Platform: This platform retains the modularity and versatility of the lab-scale reaction platforms but is designed to handle larger volumes necessary for commercial production.
- Continuous Flow Tubular Reactors: Specifically designed for continuous operation, these reactors facilitate large-scale production while maintaining rigorous control over reaction conditions. They are essential for processes that require continuous, high-throughput operations.
Please kindly note that our services are for research use only.
